Vacuum Forming
Big Bear’s speciality is the production manufacture of large and medium-sized thermoformed parts in a single sheet, twin sheet and pressure forming technology.
Compression Moulding
Big Bear have invested heavily in a new production line to improve efficiency in moulding LWRT (Lightweight Reinforced Thermoplastic) parts.
Concept, Styling, Design & Development
Big Bear’s Concept & Styling facilities enable our designers to work hand in hand with customers
Tooling
Production tools are manufactured from high-quality aluminium, with integrated temperature control systems.
Prototyping
Big Bear work closely with customers to develop parts from concept to completion.
Moulding
Big Bear specialise in moulding medium to large size plastic components in single sheet and twin sheet, using vacuum forming and pressure forming technology.
Production Manufacture
Big Bear’s speciality is the production manufacture of large and medium sized thermoformed parts in single sheet, twin sheet and pressure forming technology.
CNC Trimming
Big Bear operates 9 5-axis CNC trimming machines. All parts are trimmed on purpose-built jigs and fixtures. Trimmed waste material is collected and recycled.
Water Jet Cutting
Compression moulded lightweight interior trim components are trimmed using robotic water jet cutting system.
Assembly
Big Bear has experience of assembling all manner of moulded parts to produce a final assembly.