The UK's Leading Manufacturer of Technical Thermoformed Plastic Products

Big Bear Plastic Products Limited are a Made in the Midlands Bronze Member

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About Us

Big Bear specialise in the design, development, prototyping and production of large and medium-sized thermoformed parts in single-sheet, twin-sheet and pressure forming technology.

We are proud to be a major supplier to a wide range of industry sectors, operating large MAAC moulding machines which allow us the capability to manufacture thermoformed plastic sheet in a wide range of sizes, in both single and twin sheet. Big Bear employs an experienced team of engineers, many of whom have developed their expertise in the automotive industry with quality and supply disciplines.

Located at the Heart of Midlands Manufacturing

Big Bear is located at the heart of the Midlands, in Droitwich, enabling easy access to the motorway network, major rail stations and Birmingham International Airport.

Big Bear operates in its own large modern factory, and has invested heavily in state-of-the-art equipment, including large thermoforming machines for single and twin sheet moulding. We are committed to investing in new technology, quality systems, lean manufacturing and industry talent, and are accredited to ISO9001:2008, with additional experience of TS16949, the automotive standard recognised worldwide.

A Variety of Industry Sectors

Big Bear has experience across a wide variety of industry sectors.

Big Bear work closely with customers to style, design and develop their products, engineering them into a working interpretation of what they require using a huge amount of experience coupled with helpful and reliable technical and commercial support.

From concept and material selection, to the manufacture of prototypes and production tooling, and on to the manufacture of high quality finished parts, it is our goal to provide a service which exceeds customer expectation at every stage.




Construction & Farming Equipment


Leisure Industry

Big Bear Plastic Products Limited's Badges

0 / 2 Badges Achieved

Inclusivity Campaign

Members who have attended workshops on inclusion in the workplace and improving workplace mental health gain the inclusivity badge. To learn more about becoming a member of the Made in Group inclusivity campaign visit

Event Passport

Members who have the passport badge have enhanced membership that includes the option to attend all national events. To enquire about becoming a passport member email [email protected]


Services Big Bear Plastic Products Limited Provide


Vacuum Forming

Big Bear’s speciality is the production manufacture of large and medium-sized thermoformed parts in a single sheet, twin sheet and pressure forming technology.

Compression Moulding

Big Bear have invested heavily in a new production line to improve efficiency in moulding LWRT (Lightweight Reinforced Thermoplastic) parts.

Concept, Styling, Design & Development

Big Bear’s Concept & Styling facilities enable our designers to work hand in hand with customers


Production tools are manufactured from high-quality aluminium, with integrated temperature control systems.


Big Bear work closely with customers to develop parts from concept to completion.


Big Bear specialise in moulding medium to large size plastic components in single sheet and twin sheet, using vacuum forming and pressure forming technology.

Production Manufacture

Big Bear’s speciality is the production manufacture of large and medium sized thermoformed parts in single sheet, twin sheet and pressure forming technology.

CNC Trimming

Big Bear operates 9 5-axis CNC trimming machines. All parts are trimmed on purpose-built jigs and fixtures. Trimmed waste material is collected and recycled.

Water Jet Cutting

Compression moulded lightweight interior trim components are trimmed using robotic water jet cutting system.


Big Bear has experience of assembling all manner of moulded parts to produce a final assembly.

The Big Bear Plastic Products Limited Team

Meet the Team

Sales Manager
Technical Manager
Financial Controller
Engineering Manager
Planning & Production

Company Statistics


  • November 2014
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Contact Us

Hampton Lovett, Droitwich, Droitwich, Worcester, WR9 0NX
Tel: 01905 792500